Tray destacker

The tray destacker separates stacked pre-formed trays and distributes them one by one along the line before filling. It ensures the supply of trays for primary packaging. By automating the destacking process, it provides a consistent flow of correctly positioned trays, free from crushing, and eliminates a manual handling task at the beginning of the line.
tray depalletizer bfr systems

Features

Operating principle

The trays are stored stacked in a warehouse. Motorized conveyors move the stacks to the destacking station without pressure or crushing. Each tray is extracted individually, by suction cups, air blowing, or mechanical fingers depending on the type of container, and then placed on an accumulation conveyor that synchronizes it with the rest of the line.

Integration

The destacker is positioned at the beginning of the line, before filling and sealing. It feeds directly to the tray loading station.

Options & configuration

Ergonomically designed storage with multiple lanes, quick tool-free format change, and adjustable autonomy to suit production rates. Handles a wide range of materials: thermoformed trays, cardboard, aluminum, plastic, PVC, polystyrene, and polyamide.

Benefits

Continuous and regular feeding of the line.
Gentle handling, without crushing the trays.
Versatility of materials and formats.
Quick and tool-free format change.
Ergonomic loading for the operator.
Elimination of a repetitive manual task.

Expert images

tray depalletizer bfr systems
BFR SYSTEMS Tray Destacker
Procys tray depiler
PROCYS tray depalletizer

FAQ.

The stacked trays move through a store to the destacking station, where each tray is separated from the stack by suction cups, blowing or mechanical fingers, then placed on an accumulation conveyor.
Thermoformed trays, made of cardboard, aluminum or plastic (PVC, polystyrene, polyamide), in various formats.
At the very beginning of the line, before filling and sealing: he presents the empty trays to the loading station.
Yes. A multi-track configuration distributes the trays over several rows to keep up with high production rates.
The principle of destacking is the same, but the distributed item differs: empty trays here, products or leaflets in the other cases. The grips and formats are adapted accordingly.
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